RBC Bearings: Emerald Packaging Innovates Sustainable Solutions for Potato Industry with Walmart
- Emerald Packaging introduces a 30% PCR bag for potatoes, enhancing sustainability in the produce sector.
- The partnership with Walmart aims to reduce greenhouse gas emissions by one billion metric tons by 2030.
- Emerald Packaging's initiatives promote eco-friendly practices and inspire innovation across the food packaging industry.

Emerald Packaging Pioneers Sustainable Solutions for the Potato Industry
Emerald Packaging leads the way in sustainable packaging with its recent collaboration involving Idaho Package, Wada Farms, and retail giant Walmart, marking a significant advancement in eco-friendly practices within the produce sector. This partnership introduces the first-ever 30% food contact Post-Consumer Recycled (PCR) bag specifically designed for the potato category. The initiative closely aligns with Walmart’s Project Gigaton, a sustainability effort aimed at reducing or avoiding one billion metric tons of greenhouse gas emissions across its global value chain by 2030. Such groundbreaking steps not only demonstrate Emerald Packaging's commitment to environmental stewardship but also reflect a broader industry shift towards sustainable practices.
Kevin Kelly, CEO of Emerald Packaging, underscores the company's two-decade-long dedication to sustainable packaging solutions. He notes that the introduction of PCR materials has become an affordable alternative that meets the rigorous performance standards required by major retailers. The collaboration began with initial trials of the PCR potato bags in early fall 2024, culminating in a successful launch that Walmart embraces enthusiastically. This initiative not only reduces reliance on virgin plastic but also enhances the overall sustainability profile of the potato supply chain. Currently, twelve stock-keeping units (SKUs) utilize the new PCR resin, resulting in the elimination of over 100,000 pounds of virgin polyethylene plastic.
Walmart's commitment to sustainability is further exemplified by Laura Himes, Vice President of Produce Sourcing, who expresses pride in the collaboration and its role in minimizing the environmental impact of packaging. The growing adoption of PCR in Walmart's root category SKUs signifies a promising trend toward eco-conscious consumer choices. Together, Emerald Packaging, Idaho Package, and Wada Farms are not only setting a precedent for sustainable packaging in the plastics industry but also demonstrating the tangible benefits of innovation and collaboration in achieving environmental goals.
In addition to its recent achievements, Emerald Packaging’s initiatives highlight a crucial shift in the food packaging industry, where sustainability and performance are increasingly intertwined. The successful implementation of PCR in potato packaging could inspire similar innovations across other produce categories, promoting a greener future for the entire supply chain. As more retailers and producers embrace sustainable practices, the ripple effect will likely encourage a broader movement towards responsible packaging solutions.
Emerald Packaging’s collaboration with Walmart and its partners showcases how targeted initiatives can drive significant environmental progress. This partnership serves as a model for the industry, illustrating that sustainability and business efficiency can go hand in hand, paving the way for a more sustainable future in packaging.